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Size: 3184
Comment:
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Size: 3405
Comment:
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| Deletions are marked like this. | Additions are marked like this. |
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| . http://www.ebay.com.au/itm/5-Core-Cable-Wiring-Wire-Trailer-Parts-Lights-per-Meter-/110609219198 . http://www.ebay.com.au/itm/0-5mm-9-Core-Irrigation-Cable-per-metre-/300341913942 (for front switches and LED's) |
Aims
- redo all internal wiring and logic, except the refrigeration parts
- make the machine more safe by doing things properly and reducing the voltage of exposed components
- keep the software interface as simple or more simple than before
- make the buttons on the front of the machine work for dispense
- make it extensible so things can be added on
- give the machine a general service where necessary (seals, rust protection, oil)
Draft Bill of Materials
Amount |
Item |
Use |
Model |
Cost |
7 |
microswitches |
front button switches |
|
|
20 |
microswitches |
each slot has double microswitches, there are 10 slots |
|
|
7 |
5mm round white LED's |
replace empty slot globes |
|
|
7 |
led mounts for empty slot display |
may not be needed, depends on how we mount the LEDs |
|
|
7 |
resistors |
empty slot LED protection |
|
|
1 |
stripboard or veroboard |
mount LED resistors |
|
|
10 |
6 pin connectors |
one for each slot actuator unit |
|
|
?? |
? pin connectors |
assorted connections between cables |
|
|
1 |
manual drop button |
|
|
|
1 |
PLC |
brain |
FMD88-10 |
|
1 |
PLC expansion card |
additional IO |
EXP1616R |
|
50m? |
20 different coloured wires |
general rewiring |
|
|
|
cable ties |
|
|
|
|
cable loom/heatshrink tube/electrical tape |
|
|
|
|
terminal blocks |
|
|
|
1 |
can rust proofing spraypaint |
|
|
|
1 |
110V fan to replace 12V case fan |
|
|
|
http://www.frozencpu.com/cat/l3/g36/c265/s668/list/p1/Fans-AC_115V_Fans-120mm_AC_Fans-Page1.html
http://au.element14.com/honeywell-s-c/v7-5f17d8/micro-switch-pin-plunger-spdt-3a/dp/1796593 (low force microswitches for empty detection)
http://au.element14.com/omron-electronic-components/vx5-1a2/microswitch-v3-plunger/dp/673626 (alternative)
http://au.element14.com/cherry/kwgb-qaca/micro-switch-button-spdt-5a-250v/dp/4549259 (50gf, may be too high)
http://www.ozautoelectrics.com/trailer-cable-5-core-6m-roll.html (5 core wire for actuators)
http://www.ebay.com.au/itm/5-Core-Cable-Wiring-Wire-Trailer-Parts-Lights-per-Meter-/110609219198
http://www.ebay.com.au/itm/0-5mm-9-Core-Irrigation-Cable-per-metre-/300341913942 (for front switches and LED's)
Internal PLC IO Requirements
- 10x24V DC input for can sensing (would it be worth multiplexing this?)
- 7x24V DC input for front door buttons (ditto with the multiplexing question)
- 1x24V DC input for manual dispense mode button
- 10x?110V? relay outputs (this assumes linear actuators return by themselves)
- 7x DC outputs for empty slot display
Process
- empty the machine and bring it into the clubroom. This means everything won't have to be packed up at the end of the day while we're working on it
- remove one of the stacks and test a slot actuator to see what it runs off. This determines what hardware we use to drive everything, so we need to know.
- purchase all required hardware (PLC, wiring, connectors, switches, etc.)
write software (state machine based programming implemented in ladder logic, should be quite trivial)
- wire up on the bench and test
- service the machine. A can of zinc spraypaint wouldn't go astray on some of the rust spots I think. Check all the seals. Oil what needs oiling. Clean what needs cleaning.
- install everything into the machine and test
